Before spending much more money on parts for the 2.2 (thermostat/water pump/hoses are up next), I wanted to check the state of the driver's side sill. The sill cover is completely gone from 17 years of crud carrying duty.
Underneath:
How does this compare to what others have found on their zeds?
After hours of attacking it with wire wheels and a flat head screwdriver:
Followed by treatment with rust converter and two coats of rust inhibiting primer. Cavity waxoyl inside too:
I hope that's stopped the rot for the time being. I should apply a top-coat too at some point. POR15? Will it resist stone chips on the exposed parts I wonder?
The passenger side doesn't look as bad judging by the state of the sill cover but I can't say I'm looking forward to doing the other side! One for cooler weather.
I also did my first oil/filter change. The previous oil looked a good colour and was only a year and 1k miles old but anyway I replaced it with Castrol Edge 5w-30 LL. 6.5 litres on the nose.
Thanks for following my progress.![Smile :) :)](data:image/gif;base64,R0lGODlhAQABAIAAAAAAAP///yH5BAEAAAAALAAAAAABAAEAAAIBRAA7)
James
![D side outer sill.jpeg D side outer sill.jpeg](https://zroadster.org/data/attachments/83/83424-57c449fd777808c66fd3799596ab33f3.jpg)
Underneath:
![d side sill middle.jpeg d side sill middle.jpeg](https://zroadster.org/data/attachments/83/83426-4c2fe813792993536e967470e060473b.jpg)
![d side sill front.jpeg d side sill front.jpeg](https://zroadster.org/data/attachments/83/83427-74ff958b1e3d7ccd6d3444615c40cfb3.jpg)
How does this compare to what others have found on their zeds?
After hours of attacking it with wire wheels and a flat head screwdriver:
![d side sill rust removed 1.jpeg d side sill rust removed 1.jpeg](https://zroadster.org/data/attachments/83/83428-8f15b8e8768b1b7cc68c0c7aecbaebba.jpg)
![d side sill rust removed 2.jpeg d side sill rust removed 2.jpeg](https://zroadster.org/data/attachments/83/83429-44c61bd6ae0049bc245fb2cb004195b6.jpg)
Followed by treatment with rust converter and two coats of rust inhibiting primer. Cavity waxoyl inside too:
![d side sill 2nd coat 1.jpeg d side sill 2nd coat 1.jpeg](https://zroadster.org/data/attachments/83/83430-1e9b0f5adb16c4fdafaa74a4240fa55b.jpg)
![d side sill 2nd coat 2.jpeg d side sill 2nd coat 2.jpeg](https://zroadster.org/data/attachments/83/83431-944cc7dd5a71a363a6faa1f6eebc0a8c.jpg)
I hope that's stopped the rot for the time being. I should apply a top-coat too at some point. POR15? Will it resist stone chips on the exposed parts I wonder?
The passenger side doesn't look as bad judging by the state of the sill cover but I can't say I'm looking forward to doing the other side! One for cooler weather.
I also did my first oil/filter change. The previous oil looked a good colour and was only a year and 1k miles old but anyway I replaced it with Castrol Edge 5w-30 LL. 6.5 litres on the nose.
Thanks for following my progress.
James
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